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Article - Automotive Gearbox & Differential Parts
7 Nov 2017
Author - Gabby Candelli Automotive Data Manager
Services
31 Oct 2017
To partner our customers to achieve optimum plant reliability through the application of knowledge and technologies which deliver the highest level of service and results.
Training
31 Oct 2017
Through a continuous commitment to quality BSC strives to provide solutions for industry.
Stop Leak
31 Oct 2017
Air leaks are one of the biggest contributors to needless costs in any industrial plant/facility.
Specialist Installation Services
31 Oct 2017
Did you know that only 10% of bearings reach their design service life in the real world!
Predictive Maintenance
31 Oct 2017
For Asset Optimization.
Predictive maintenance PdM aims to find measures of machinery condition and use them to prevent breakdowns. Establishing trends allow accurate pinpointing of machinery problems and their severity. Increasing up time on machines is the primary aim, while reduced likelihood of secondary failures and less unnecessary maintenance are additional benefits.
Oil Analysis
31 Oct 2017
Oil analysis is a cost effective method for determining the condition of existing lubricants and hence, predicting remaining service life.
Mechanical Equipment Refurbishment Service
31 Oct 2017
BSC Engineering Services can provide bearing refurbishment services which could save you thousands compared to a new bearing, particularly if lead times are longer than required for large or specialized bearings.
Laser Alignment
31 Oct 2017
Mis-alignment in mechanical systems such as motor/pump assemblies is a major factor in increased wear and premature failures.
Balancing
31 Oct 2017
Unbalanced fans, pumps and rotors place undue stresses and additional loads on bearings, motors and couplings substantially reducing component service life, and potentially causing a catastrophic failure which can damage surrounding equipment and harm employees.
Consulting and Design
31 Oct 2017
BSC can provide engineering consulting services for upgrades and new equipment designs.
Energy Audit Service
31 Oct 2017
Energy consumption can be reduced up to 40% by analysing inefficient and poorly designed drives and adopting good drive design practices.
Infrared Thermography
31 Oct 2017
Using a camera designed to capture heat energy in the infra-red (IR) spectrum, abnormal temperature conditions in machines and electrical devices can be identified.
Timber & Paper Case Studies
11 Dec 2017
Sugar Industry Case Studies
11 Dec 2017
Other Case Studies
11 Dec 2017
Case Studies
7 Nov 2017
Mining Industry Case Studies
11 Dec 2017
Food & Beverage Case Studies
7 Nov 2017
Agricultural Case Studies
8 Feb 2018
BSC service the Transport Industry
12 Nov 2017
BSC has extensive experience in the transport industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes, including;
Energy conservation
Product longevity
Harsh operating conditions
Working with BSC is a partnership that goes a lot further than just delivering the right part. Utilising our Engineering Services expertise we keep production lines moving through proactive help to avoid breakdowns, minimising costly downtime and improving your production efficiency.
We provide constant monitoring and continuous reduction of working capital.
BSC service the Timber & Paper Industry
12 Nov 2017
The timber industry is a diverse, multi-faceted industry. From felling trees to grinding and milling, loads, accuracies and working conditions vary and manufacturers must have products that excel in these varying environments.
BSC has extensive experience in the timber and paper industry enabling us to understand the special needs that relate specifically to your business and production processes.
BSC service the Packaging Industry
12 Nov 2017
BSC has extensive experience of working with numerous companies in the packaging industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes.
Vibration Analysis
12 Nov 2017
This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs.
It is a non-invasive technique which collects vibration data from machines under normal operating conditions. Vibration readings are typically taken at bearing locations following accepted industry practices and conventions.
This raw waveform data is then transformed into a spectral format and analyzed with proprietary software which allows analysis to take place.
Training
12 Nov 2017
Through a continuous commitment to quality BSC strives to provide solutions for industry.
Utilising our technical expertise we have developed comprehensive product training programs. For the engineer seeking assistance with selecting the appropriate materials or components, a distributor who wants to provide the best available advice and products to your customers, or a maintenance person interested in getting the maximum uptime and performance from your equipment, BSC can help.
Our training program can be tailored to your audience and delivered at your site. Where no standard training program exists to address your needs, we have the experts who can tailor a program just for you.
Stop Leak
12 Nov 2017
Air leaks are one of the biggest contributors to needless costs in any industrial plant/facility.
A leak is a costly drain on overall operating costs. State-of-the-art ultrasonic equipment is used to identify air leaks.
The “Stop Leak” Process is the first step in continuous improvement. Every identifiable leak, including fittings, valves, flanges and hoses are tagged with a number, its location, severity and cost.
Specialist Installation Services
12 Nov 2017
Did you know that only 10% of bearings reach their design service life in the real world!
A major source of failure is incorrect handling and fitting procedures. BSC Engineering Services can provide supervision and assistance with bearing fitting, v-belt tensioning, coupling and roll alignments, and other installation work. Ensuring components are installed correctly to manufacturers specifications provides your site with the best opportunity of maximizing service life and reducing unnecessary down time and production losses.
Vibration Analysis
31 October, 2017
This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs.
Vibration Analysis
This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs.
It is a non-invasive technique which collects vibration data from machines under normal operating conditions. Vibration readings are typically taken at bearing locations following accepted industry practices and conventions.
This raw waveform data is then transformed into a spectral format and analyzed with proprietary software which allows analysis to take place.
Vibration Analysis provides the best indication of machine condition and the presence of faults as it can detect imbalance, misalignment, looseness, bearing and gear defects, lubrication problems, resonance, and avitation, amongst others. Trending data over time allows wear severity and progression to be monitored, improving the predictive capabilities.
A high degree of skill and training is required to be able to interpret vibration data. As such reports are tabled in non technical terms and use a traffic light system to illustrate the severity of the fault detected. Green suggests monitoring is within allowable limits, amber means a fault/issue has been identified and requires some attention or further monitoring, whilst red indicates a severe fault which requires immediate attention to avoid equipment failure.
Limitations of this technology are largely related to the frequency and operating conditions under which the data is collected. Occasionally faults can develop quickly and failures occur before the next scheduled survey. Identifying critical equipment and understanding their maintenance history will assist in developing an appropriate program.
Azima DLI is the leader and premier provider of predictive machine condition monitoring and analysis services that align BSC customers' high standards for reliability, availability and uptime. Azima DLI's WATCHMAN™ Reliability Services utilize flexible deployment models, proven diagnostic software and unmatched analytical expertise to deliver sustainable, scalable and cost-effective condition-based maintenance programs. The company's bundled solutions enable BSC customers to choose comprehensive, proven programs that ensure asset availability and maximize productivity.
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